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PH6403-2A2B

Mechanical System Safety Relays

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PH6403-2A2B

Applied in Safety Mats Input

    Overview

    PH6403-2A2B is a safety relay control module suitable for two wire safety mats inputs, with 2 normally open (NO) safety output contacts and 2 normally closed (NC) auxiliary output contacts for safety relays. It supports manual or automatic reset and has a reset button monitoring function.

    Technical data

    Power supply characteristics
    Power supply  24V DC/AC
    Current loss ≤100mA(24V DC)
    ≤240mA(24V AC)
    AC frequency 50Hz~60Hz
    Voltage tolerance 0.85~1.1
    Input characteristics
    Wire resistance ≤ 15 Ω
    Input current ≤ 10mA (24V DC power supply)
    Input device  Two wire safety mats
    Output characteristics
    Number of contacts 2NO+2NC
    Contact material  AgSnO2+0.2 μmAu
    Contact type Forced guidance
    Contact fuse protection  10A gL/gG, NEOZED (normally open contact)
    6A gL/gG,NEOZED(normally closed contact)
    Switching capacity(EN 60947-5-1) AC-15,5A/230V;DC-13,5A/24V
    Mechanical lifespan  more than 107 times
    Time characteristics
    Switch-on delay  
    Automatic reset ≤300ms
    Manual reset ≤150ms
    Delay-on de-energisation
    Emergency stop operation ≤30ms
    Power failure ≤100ms
    Recovery time 
    Emergency stop operation ≤30ms
    Power failure ≤100ms
    Supply short interruption  20ms

     

    safety certification
    Performance Level (PL) PLe                     conform to EN ISO 13849
    Security Category (Cat.) Cat.4                   conform to EN ISO 13849
    Task Time (TM) 20 years               conform to EN ISO 13849
    Diagnostic coverage (DC/DCavg) 99%                     conform to EN ISO 13849
    Safety Integrity Level (SIL) SIL3                     conform to IEC 61508,IEC 62061
    Hardware Fault Tolerance(HFT) 1                          conform to IEC 61508,IEC 62061
    Safe failure fraction(SFF)   99%                     conform to IEC 61508,IEC 62061
    Probability of hazardous failure (PFHd)  3.09E-10/h           conform to IEC 61508,IEC 62061
    StopCategory  0                          conforms to EN 60204-1
    10% average number of hazardous failure cycles of components (B10d)
    DC13,Ue=24V Ie                 5A               2A                         1A
    Cycles          300,000        2,000,000               7,000,000
    AC15,Ue=230V Ie                 5A                 2A                     1A
    Cycles           200,000         230,000              380,000

     

    Environmental characteristics
    Electromagnetic compatibility conform to EN 60947,EN 61000-6-2,EN 61000-6-4
    Vibration frequency  10Hz~55Hz
    Vibration amplitude 0.35mm
    Ambient temperature  -20 ℃~+60 ℃
    Storage temperature  -40 ℃~+85 ℃
    Relative humidity  10% to 90%
    Altitude  ≤ 2000m
    Insulation characteristics
    Electrical clearance and creepage distance conform to EN 60947-1
    Overvoltage level  III
    Pollution level 2
    Protection level  IP20
    Insulation strength  1500V AC, 1 minute
    Rated insulation voltage  250V AC
    Rated impulse voltage  6000V(1.2/50us)

     

    External dimensions

    PH6403-2A2B.png

    Functional Block Diagram

    PH6403-2A2B(1).png

    Typical application

    PH6403-2A2B(2).png

     

    Wiring diagram

    (1) The instrument wiring adopts Pluggable connecting terminal ;
    (2) The soft copper cross-sectional area of the input side wire must be greater than 0.5mm2, and the output side must be greater than 1mm2;
    (3) The exposed length of the wire is about 8mm, which is locked by M3 screws;
    (4) The output contacts must provide enough fuse protection connections;
    (5) Copper conductor must withstand an ambient temperature of at least 75 ℃; 
    (6) Terminal screws can cause misoperation, heating, etc. Therefore, please tighten it according to the specified torque. Terminal screw tightening torque 0.5Nm.

    接线.png

    Installation

    Safety relays should be installed in control cabinets with at least IP54 protection level.Meanwhile, the installation and use should comply with the relevant provisions of GB 5226.1-2019 "Mechanical and Electrical Safety - Mechanical and Electrical Equipment - Part 1: General Technical Conditions".
    The PH6403-2A2B series safety relays are all installed with DIN35mm guide rails. Installation steps are as follows
    (1) Clamp the upper end of the instrument onto the guide rail;  
    (2) Push the lower end of the instrument into the guide rail.

    安装.png

    Dismantling

    Insert a screwdriver (blade width ≤ 6mm) into the metal latch at the lower end of the instrument panel;
    Push the screwdriver upwards and pry the metal latch downwards;
    Pull the instrument panel up and out of the guide rail.

    拆卸.png

    Maintenance

    (1) Please regularly check whether the safety function of the safety relay is in good condition, and whether there are signs that the circuit or the original is tampered with or bypassed;
    (2) Please follow the relevant safety regulations and operate according to the instructions in this instruction manual, otherwise it may lead to fatal accidents or loss of personnel and property;
    (3) The products have undergone strict inspection and quality control before leaving the factory. If you find that the products are not working properly and suspect that the internal module is faulty, please contact the nearest agent or directly contact the technical support hotline 400 711 6763.
    (4) Within six years from the date of delivery, all product quality problems during normal use shall be repaired by Pinghe free of charge.

     

    Attention

    Please verify whether the product packaging, product label model, and specifications are consistent with the purchase contract;
    Before installing and using safety relays, carefully read this manual;
    If you have any questions, please contact the Beijing Pinghe Technical Support Hotline at 400 711 6763;
    The safety relay should be installed in a control cabinet with at least IP54 protection level;
    24V DC power supply for instruments, and the use of 220V AC power supply is strictly prohibited;